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GABIONS

HEXAGONAL WOVEN GABIONS

GABIONS are cages which are engineered from double twisted hexagonal woven steel wire mesh. Delivered flat-packed, our gabions are assembled and then filled with stones at the project site. There are numerous uses for these modular units and are typically used to form flexible, permeable and monolithic structures such as retaining walls, channel linings, hydraulic control structures and erosion protection. They are increasingly being used in architectural applications as well. Produced by the machinery of Europe, as well as high quality raw material and quality management system ISO 9001:2008 produces the premium product so that can get the rest assured.

ADVANTAGES

Gabions produced by machinery of Europe, as well as high quality raw materials and quality management system ISO 9001:2008 produced premium products so that you can get the rest assured


COMMON APPLICATIONS
PRODUCT
CERTIFICATION
River Dam Retainers
Gabions Woven Box
Bronjong bergalvanis tebal SNI. 03-0090-1999
Coast Shield Structures
Gabions Woven Mattress
Bronjong bergalvanis tebal lapis pvc SNI. 03-3046-1992
High Dam


Other support Structures



STANDARD GABIONS BOX SIZE

Box Size LxWxH (M)
No. Of
Diaphragms
Mesh Size
(mm)

2.0 x 1.0 x 0,5

3.0 x 1.0 x 0.5

4,0 x 1.0 x 0.5

3.0 x 1.5 x 0.5

1.0 x 1.0 x 1.0

3.0 x 1.0 x 1.0

1

2

3

2

1

2

80 x 100


STANDARD MATTRESS BOX SIZE

Box Size LxWxH  (M)

No. Of

Diaphragms

Mesh Size 
(mm)

6.0 x 1.0 x 0.30

6.0 x 2.0 x 0.30

5.0 x 2.0 x 0.30

6.0 x 2.0 x 0.23

5.0 x 2.0 x 0.23

4.0 x 2.0 x 0.23

5

5

4

5

4

3

80 x 100


BRONJONG BERGALVANIS TEBAL (SNI 03-0090-1999)


KAWAT ANYAMAN

Dia.

(mm)

Toleransi

Berat Lapisan

Seng

Jumlah

Puntiran

2.7

3.8

+/- 4.0%

Min 260 gr/m2

Min 275 gr/m2

28 kali

26 kali


KAWAT SISI

Dia.
(mm)
Toleransi
Berat Lapisan
Seng

Jumlah
Puntiran

3.4

4.6

+/- 4.0%

Min 275 gr/m2

Min 290 gr/m2

26 kali

21 kali


KAWAT IKAT

Dia.
(mm)
Toleransi
Berat Lapisan
Seng

Jumlah
Puntiran

2.0

2.0

+/- 4.0%

Min 240 gr/m2

Min 240 gr/m2

38 kali

38 kali



BRONJONG BERGALVANIS TEBAL LAPIS PVC (SNI 03-3046-1992)


KAWAT ANYAMAN

Dia.
(mm)
Toleransi
Berat Lapisan
Seng

Jumlah
Puntiran

2.7 dilapis 3.8

+/- 4.0%

Min 260 gr/m2

28 kali


KAWAT SISI

Dia.
(mm)
Toleransi
Berat Lapisan
Seng

Jumlah
Puntiran

3.4 dilapis 4.6

+/- 4.0%

Min 275 gr/m2

26 kali


KAWAT IKAT

Dia.
(mm)
Toleransi
Berat Lapisan
Seng

Jumlah
Puntiran

2.0 dilapis 2.0

+/- 4.0%

Min 240 gr/m2

38 kali


WELDED GABIONS

Welded gabions are wire mesh containers welded with high quality steel mesh. They can be filled on site with hard durable stone materials to form mass gravity retaining structures. Owing to their inflexibility, welded gabions can not adapt to differential settlement or be used in water courses. In comparison with woven wire gabions, welded gabions offer a higher strength. In order to meet different project requirements, various wire diameters and unit sizes are available for welded gabion boxes.

Welded mesh gabions are faster to erect and do not need tensioning. This allows them to keep their shape, to be free from bulges and depressions and fit easily against the wall. It is possible to cut holes in them if needed to pass pipes etc through and they can be machine filled.

ADVANTAGES

  • Blends easily and harmonious with the natural surroundings
  • Low cost alternative to concrete or masonry structures
  • Very high resistance to natural forces due to better tensile strength
  • Can withstand any unpredictable movement or settlement without loss of stability
  • Simple and speed installation, making it cost effective Quality finish and appearance is more aesthetically pleasing
  • More rigid than woven mesh resulting in a more uniform finish when built Produced with European machine for best quality

Weld mesh gabion are manufactured from Bekaert Bezinal 2000 low carbon wire with 90% Zink and 10% Aluminium Alloy Coated for high performance (BS EN10244-2, class A).
Produced with European machine for best quality.
Quicker and cheaper to install than woven Mesh Gabions because no pre-stretching required.
Special gabions sizes and mesh configurations such as gabions with 5mm diameter front mesh and 4mm diameter mesh else where can be assembled to order.

COMMON APPLICATIONS

Retaining wall structures

River and canal training works

Erosion and scour protection, road way protection, bridge protection

Rockfall protection, soil erosion protection

Architectural cladding far wall


CERTIFICATION

Welded mesh gabions SNI. 03-3750-1995

Galvanized/Zinc – 10% aluminium – mischmetal alloy-coated carbon steel wire standard ASTM A 856/A 856 M-03 & AS /NZS 4534:1998

Heavy galvanized carbon steel wire Standard SNI 03-0090-1987, BS 443 & BS 1052:1986

PRODUCT

Gabion Welded boxes

SPECIFICATION

Galvanized / Zinc-10% Aluminium-Mischmetal Alloy-Coated, Carbon Steel Wire

Heavy Galvanized-Carbon Steel Wire


GABION BOXES

Box Size LxWxH (M)
No. Of Diaphragms (pcs)
Standart Mesh Size (mm)
Standart Wire Diameter

2 x 1 x 0.5

2 x 1 x 1

3 x 1 x 0.5

3 x 1 x 1

4 x 1 x 0.5

4 x 1 x 1

1

1

2

2

3

4

50 x 50 or

75 x 75 or

100 x 100

Bekaert Bezinal 2000

Heavy Galvanized or

3.0 mm or

4.0 mm or

5.0 mm


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